Spool Laying

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The electronically controlled automatic laying system is highly accurate and programmable. The system will handle many shapes and types of material such as round wire, flat wire, fibers, tapes, filaments etc. as well multiple spool types.

The traversing mechanism is attached to the spools themselves and the entire system is synchronized in position in order to reduce as much lateral tension on the material as possible to prevent breakage. The system uses a micro-controller, high resolution drive motors, with automatic spool flange detection, or permanent spool edge scanning to achieve a more perfect laying of the material. Finally, a sensor system allows equally accurate winds for materials with inconsistent diameters such as hoses, hollow wire, and tubing.

All of the necessary parameters such as starting points, ending points, switch over points laying gradient, dwell path etc. can be easily programmed, and stored using the CMC controller or the SUMMI software.

Electronic laying system ELU (PTU class)
The electronic layer of Supertek is a highly precise processor-controlled linear drive for laying of wires and fibres on spools.

 

  •     Layer synchronisation
  •     Layer pitch
  •     Optimisation of inflection point
  •     Winding with accurate layers
  •     Automatic flange recognition
  •     Precise length measurement
  •     Speed controller
  •     Tensile force controller, dancer layer controller
  •     Speed control
  •     Wire follow-up control

Used, for instance, in winders of PTU class.

For retrofitting in existing plants.

For the replacement of obsolete rolling ring drives.

 

Electronic laying system ELU

(MW class)

Highly precise, processor-controlled electronic layer with powerful linear drive for high loads for traversing of the whole spool.

 

  • Layer synchronisation
  • Layer pitch
  • Optimisation of inflection point
  • Winding with accurate layers
  • Automatic flange recognition
  • Precise length measurement
  • Speed controller
  • Tensile force controller, dancer layer controller
  • Speed control
  • Wire follow-up control

Applied, for instance, in the multi-winder of the MW class.

 

CMC
Quick and easy solution for adjusting tensile force and configuring the EDD.

  • 24V DC

Line display

  • Simple menu navigation
  • Input dancer force or tensile stress
  • Target value specifications
  • PID values

Data communication very easy with RS485.
Extendible I/O signals

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